TECHNICAL LIBRARY / EPDM ROOFING

One material family.
Different system logic.

EPDM systems can look similar from a distance, yet differ fundamentally in sheet format, attachment, seam technology, detailing and project scale. This page compares those routes without presenting a sales catalogue.

SYSTEM FAMILIES4 technical routes
SHEET STRATEGYOne-piece · fabricated · roll
JOINTINGTape · vulcanised · hot-air welded
APPLICATIONCold-applied + flame-free
THE COMPARISON PRINCIPLE

“EPDM” describes the membrane family—not the finished roof system.

Long-term performance depends on how the membrane is manufactured, sized, restrained, joined and detailed. The adhesives, primers, tapes, prefabricated components, outlets and terminations carry equal responsibility at the critical interfaces.

PUBLISHED TECHNICAL FORMATS

Thickness and sheet size belong to the selected system.

Nominal values, trade descriptions and overall composite thickness are not always expressed in the same way. The figures below keep each membrane within its own manufacturer route.

SystemMembrane thicknessPublished sheet or roll formatTechnical distinction
Elevate RubberGard1.1 / 1.5 mmUp to 15.25 × 61 mLarge seamless pure-EPDM sheets; QuickSeam field joining where required.
Elevate RubberGard SA1.5 mmSelf-adhered roll routeFactory-applied Secure Bond adhesive; seams remain a controlled system detail.
Elevate RubberCover1.0 / 1.5 mm nominalLarge residential sheetsTrade listings commonly describe the grades as approximately 1.14 / 1.52 mm.
HERTALAN EASY COVER1.2 / 1.3 / 1.5 / 2.0 mmFactory-fabricated up to 20 × 30 mPure-EPDM sections joined by controlled factory vulcanisation.
HERTALAN EASY WELD PRO1.6 mm1 × 20 m rollGlass-reinforced roll with integrated hot-air-welded joining edges.
RESITRIX SK W Full Bond2.5 mm overall1 × 10 m rollHybrid EPDM with polymer-modified bitumen backing—not a homogeneous EPDM thickness comparison.
STRUCTASEAL1.0 mm published merchant gradeBespoke formats by projectLarger prefabricated membranes are a special-order route; final format requires confirmation.
FlexiProof One Piece1.20 / 1.52 mmUp to 12.20 × 30.50 mPremium and Heavy Duty homogeneous EPDM cut-to-size sheets.
FlexiProof Fleece-Backed1.2 mm EPDM + 300 g fleece0.75 / 1.52 / 3.05 m roll widthsThe fleece is part of the composite build-up and must be stated separately.
VERY LARGE CONTINUOUS FIELDS
Up to 100 × 100 m can describe one continuous waterproofing assembly—not one universal seamless roll.

At this scale, factory-fabricated or site-joined EPDM sections create a single continuous waterproofing field. Panelisation, controlled seams, packing, transport, lifting, wind restraint and safe positioning remain part of the project design.

01 / ELEVATE EPDM · RUBBERSEAL SYSTEM CONTEXT

Commercial, self-adhered and smaller-roof routes.

RubberSeal provides the technical, training and system-support context; RubberGard, RubberGard SA and RubberCover are the Elevate membrane systems. The routes separate larger commercial roofing from smaller residential applications while retaining manufacturer-matched seam and detailing technology.

01COMMERCIAL EPDM

RubberGard EPDM

A cured 1.1 or 1.5 mm single-ply EPDM membrane supported by bonding adhesives, fastening components and the QuickSeam detailing range.

1.1 / 1.5 MMUP TO 15.25 × 61 MFIELD SEAMS
02SELF-ADHERED EPDM

RubberGard EPDM SA

A 1.5 mm membrane with factory-applied Secure Bond adhesive. Side and end laps still follow the controlled RubberGard seam-detailing route.

1.5 MMFACTORY ADHESIVEQUICKSEAM DETAILS
03SMALLER ROOFS

RubberCover EPDM

A simplified residential route in nominal 1.0 and 1.5 mm grades, used with the dedicated RubberCover adhesives and accessories.

1.0 / 1.5 MM NOMINALONE-PIECE LOGICCOLD APPLIED
SYSTEM COMPONENTS

The field membrane is only the starting point.

Bonding adhesivesQuickPrime + seam tapesSA flashing + FormFlashPipe flashingsPenetration pocketsOutlets + drainsTermination detailsWalkway protection
02 / CARLISLE EUROPEAN EPDM

A new reinforced roll system, fabricated sheets and hybrid membranes.

Carlisle’s European range now includes HERTALAN EASY WELD PRO alongside made-to-measure HERTALAN EASY COVER and RESITRIX hybrid EPDM with a polymer-modified bitumen backing.

NEW CARLISLE EPDM MEMBRANE

HERTALAN
EASY WELD PRO

A 1.6 mm single-layer EPDM roll combining integrated glass-fibre reinforcement with factory-formed EASY WELD joining edges. The seams are hot-air welded without an open flame or separate seam tape.

0120 m roll length

The longer roll reduces transverse joints and allows up to 20 m² of coverage from a 1.0 m-wide roll before the next end lap.

02Glass-fibre stability

Internal reinforcement limits overstretching and wave formation as the sheet is positioned, supporting a flatter installation.

03Integrated weld edges

Head and longitudinal EASY WELD edges are joined with hot air, without open flame or an additional seam tape.

04Visible seam control

The emerging green weld bead provides a direct visual indicator along the completed hot-air-welded seam.

ANEW REINFORCED ROLL

HERTALAN EASY WELD PRO

One-metre-wide, 20 m reinforced EPDM roofing rolls with integrated hot-air-welded edges and multiple attachment routes.

1.6 MM20 M ROLLGREEN WELD BEAD
BMADE-TO-MEASURE EPDM

HERTALAN EASY COVER

Factory-vulcanised pure EPDM in 1.2, 1.3, 1.5 and 2.0 mm grades. Fabricated sheets up to 20 × 30 m minimise field seams.

1.2–2.0 MMUP TO 20 × 30 MFACTORY VULCANISATION
CHYBRID EPDM FAMILY

RESITRIX

EPDM with a polymer-modified bitumen backing: SK W Full Bond is 2.5 mm overall in a 1 × 10 m roll. Other RESITRIX routes retain the same hot-air-welded seam principle.

2.5 MM OVERALL1 × 10 MHOT-AIR SEAMS
03 / STRUCTASEAL EPDM

Prefabricated one-piece waterproofing with fewer field seams.

The published UK merchant specification identifies STRUCTASEAL as a 1.0 mm EPDM system. Bespoke project formats can extend to lengths of up to 30 m and widths from approximately 1.2 m to 13 m, subject to confirmation of manufacturing, transport and site-access requirements.

PREFABRICATED MEMBRANE RANGE
UP TO 30 mMEMBRANE LENGTH
≈ 1.2–13 mFABRICATED WIDTH RANGE
1.0 mm EPDMPUBLISHED MERCHANT GRADE

Final sheet size depends on roof geometry, manufacturing limits, transport, lifting, access and safe handling. Thicknesses listed for other brands must not be transferred to STRUCTASEAL without project-specific confirmation.

SYSTEM LOGIC

Reduce field seams, then control the interfaces.

The one-piece format reduces jointing across the main roof area, but corners, outlets, penetrations, changes in level and perimeter terminations still require system-compatible detailing.

  • PU-based or water-based deck bonding selected around the substrate.
  • Contact adhesive or spray-bond route at perimeters and vertical work.
  • Prefabricated corners, pipe sleeves, rainwater outlets and roof-edge details.
  • Classification and warranty remain dependent on the complete build-up.
04 / FLEXIPROOF EPDM

Cut-to-size one-piece and fleece-backed routes.

FlexiProof separates its one-piece membrane offer from a professional fleece-backed system. The installation method, adhesive and jointing strategy must follow the selected membrane format.

ONE-PIECE EPDM1.20 / 1.52 mm

Minimise seams through sheet sizing.

Cut-to-size sheets can be ordered across multiple widths and to lengths up to 30.5 m. Water-based deck adhesive is used on suitable horizontal porous substrates, with contact adhesive around perimeters, upstands and changes in direction.

PREMIUMHEAVY DUTYCUT TO SIZE
FLEECE-BACKED EPDM1.2 mm + 300 g fleece

Add bond strength and substrate tolerance.

The fleece is fused to the EPDM and helps the membrane accommodate minor deck irregularity. The dedicated fleece-backed water-based adhesive and pre-taped Turbo Seam route are part of the installation logic.

REFURBISHMENTTURBO SEAMSDEDICATED ADHESIVE
COORDINATED COMPONENT MAP

Bond, join, detail, drain and terminate.

Deck adhesivesContact adhesivesEPDM primerSeam + cover tapeUncured flashingPipe sealsInternal + horizontal outletsIntegra + metal trims
05 / SYSTEM SELECTION

Six checks before an EPDM name enters the specification.

These checks do not replace manufacturer design, wind-load calculation, tested fire build-ups or controlled installation instructions.

  1. 01
    ROOF SCALE + GEOMETRY

    Sheet size, access, penetrations and changes in level determine whether one-piece, factory-fabricated or field-seamed installation is practical.

  2. 02
    SUBSTRATE + COVER BOARD

    Timber, concrete, metal and insulation facers require different adhesive, preparation and fastening routes.

  3. 03
    WIND LOAD + ATTACHMENT

    The field, perimeter and corner zones must follow a project-specific wind-load calculation and an approved attachment layout.

  4. 04
    SEAM TECHNOLOGY

    Pressure-sensitive tape, factory vulcanisation and hot-air welding are different controlled processes—not interchangeable details.

  5. 05
    FIRE + ROOF BUILD-UP

    Fire performance belongs to the complete tested assembly. A membrane statement alone does not classify the finished roof.

  6. 06
    COMPATIBILITY + WARRANTY

    Primer, adhesive, flashing, outlet and termination components must remain within the selected manufacturer route where required.

INDEPENDENT TECHNICAL SCOPE

This page is a technical comparison, not a statement that every product is stocked, supplied or approved for every project. It does not represent manufacturer endorsement, installer accreditation or a project specification. Product naming, current documents, substrate compatibility, wind-load design, fire performance, accessory selection, availability and warranty requirements must be verified for the chosen roof assembly.